The Independence Project is a world-class subsea tieback development of 10 natural gas fields in the ultra-deepwater of the Gulf of Mexico. Anadarko is presently the operator of eight of the fields, in which 12 wells were pre-drilled to develop the resources. Completion operations began in early 2006 and were finished in early 2007, during which seven single-zone wells, three two-zone intelligent wells, and two three-zone intelligent wells were completed and flow tested from the Transocean Deepwater Millennium drillship.
This paper will document an overview of the Anadarko 10-well completion campaign, during which numerous water depth and completion time records were set, utilizing innovative procedures and downhole designs to safely complete the project significantly ahead of schedule. Rig and BOP modifications, teamwork, effective communication, and novel solutions that positively impacted program effectiveness will be discussed.
Background
The ultra-deepwater Independence Project1 in the eastern Gulf of Mexico (Refer to Figure 1) will produce 1 billion cubic feet per day of previously stranded natural gas in record water depths of 8,000–9,000 feet (ft), adding approximately 2 percent to the U.S. supply of natural gas and 10 percent of natural gas supplied by the Gulf of Mexico. Located in an area devoid of gas processing and export infrastructure, the project exemplifies the ability of unprecedented collaboration, communication and creative application of technology among multiple producers and vendors to commercialize a significant resource base of 10 fields that would have been uneconomical to develop on a standalone basis.
The Independence Project comprises 10 subsea fields: Atlas, Atlas NW, Cheyenne, Jubilee, Merganser, Mondo NW, San Jacinto, Spiderman, Q, and Vortex. Field discoveries occurred between 2001 and 2005. Producing companies that originally had interests in the 10 fields include Anadarko, Dominion (acquired by ENI), Kerr-McGee (acquired by Anadarko), Spinnaker (acquired by Hydro) and Devon. These producers, known collectively as the Atwater Valley Producers (AVP) group, began working together in 2003 to leverage their combined deepwater experience toward a common goal of achieving the fastest and safest path forward to first production. Refer to Table 1, Independence Project Completions by Operator and Figure 2, Independence Project Project Layout.
The project's ambitious, accelerated completion campaign was planned to span two hurricane seasons in an area characterized by loop and eddy current issues year round. By working closely with contractors and vendors to push proven technologies to new limits, the first 12 wells (two Kerr-McGee and 10 Anadarko-operated completions) were completed ahead of budget; with no lost-time accidents or regulatory incidents. Additionally, sufficient rig days were saved to avoid a second hurricane season. In the process, a number of industry "firsts" and records were established.
A significant contributor to the success of the completion campaign was application of technologies applied and lessons learned from Anadarko's successful Marco Polo Gulf of Mexico deepwater tension leg platform development1.
Project Overview
The Independence Project2 is located in the eastern Gulf of Mexico, 185 miles southeast of New Orleans, Louisiana, in Mississippi Canyon block 920. The hub-and-spoke development will produce and process natural gas from 10 fields in 8,000–9,000 ft water depths, with the longest tie-back exceeding 72 km (45 mi).
The project consists of four components - the gas fields, the subsea system, the Independence Hub processing platform and the Independence Trail export pipeline. The platform is owned by Enterprise Products Partners (80 percent) and Helix Energy Solutions (20 percent) and operated by Anadarko. The pipeline is 100 percent owned and operated by Enterprise. The wells and subsea system are 100 percent owned and operated by the producing companies that have interests in the fields.
The first discovery in the project was made in late 2001 in the Merganser field. The last of the 10 fields to be discovered was the Q field, in 2005. The first five development wells were drilled, cased and ready to complete by December 2004. The final development wells were drilled by May 2006.