This
work performed a three-dimensional numerical investigation
on the effect of the viscosity ratio on the circulation topology and
mixing inside droplets in a T-junction microchannel using the volume-of-fluid
method. The results suggest that the recirculation zone shrinks at
both ends of the droplet with increasing viscosity ratios, whereas
it expands in the droplet’s main body. A modified non-dimensional
circulation time was defined by considering the local circulation,
which can better capture the influence of the viscosity ratio on the
mixing intensity. The results show that the mixing intensity decreases
with higher viscosity ratios, especially at the front end of the droplet.
The mixing inside the droplets is limited mainly due to the isolation
of the symmetrical recirculation vortices. Accordingly, an improvement
to the T-junction was proposed to break the balance of the flow symmetry
at the droplet formation stage, thus significantly enhancing the mixing
intensity.