Material independent effectiveness of workpiece vibration in μ-EDM drilling

Singh, Siddhartha Kumar; Mali, Harlal Singh; Unune, Deepak Rajendra; Rani, Ahmad Majdi Abdul; Wojciechowski, Szymon

doi:10.1016/j.jmrt.2022.02.063

Cited by 11 publications

(1 citation statement)

References 27 publications

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“…In the micro-EDM process, the material is eroded in discrete units after each discharge between two electrodes. The amount of material removed per pulse is primarily determined by the discharge energy applied to the electrodes [1]. As a result, the discharge energy is highly related to the machining resolution, minimum processable feature size, and surface roughness [2], which has received much attention in the micro-EDM field.…”

Section: Introductionmentioning

confidence: 99%

Mechanism Analysis of Discharge Energy in the Electrostatic-Field-Induced Electrolyte Jet Micro-EDM

Zhang,

Yang,

Gao

et al. 2023

Micromachines

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The discharge energy determines the machining resolution, minimum processable feature size, and surface roughness, which makes it a hot research topic in the microelectrical discharge machining (EDM) field. In this paper, a kind of novel discharge-energy-generation method in micro-EDM is investigated. In this method, the opposite induced charges on the electrolyte jet and workpiece serve as the source of the discharge energy. The operating mechanism of this discharge energy is revealed by analyzing the equivalent discharge circuit. The unique discharge current and voltage between the electrolyte jet and the workpiece are sampled and investigated. In contrast with the pulsating energy in conventional EDM, this study shows that the direct current (DC) voltage source can automatically generate a continuously periodical pulsating discharge in the electrostatic-field-induced electrolyte jet (E-Jet) EDM process. After further analyzing the electric signals in a single discharge process, it can be found that the interelectrode voltage experienced a continuous sharp electric breakdown, a nearly unchanging process, and a fast exponential recharging process. The discharge frequency increases as the electrolyte concentration and interelectrode voltage increase but decreases as the interelectrode distance increases. The discharge energy per pulse increases with the increasing interelectrode distance and electrolyte concentration but with the decreasing interelectrode voltage. Finally, the electrostatic-field-induced discharge-energy generation and change mechanisms are revealed, which provides a feasible method for micro-EDM with continuous tiny pulsed energy only using the DC power supply.

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Section: Introductionmentioning

confidence: 99%