Materials, properties, manufacturing methods and cutting performance of innovative ceramic cutting tools − a review

Grigoriev, S. N.; Fedorov, S. V.; Hamdy, Khaled

doi:10.1051/mfreview/2019016

Cited by 36 publications

(20 citation statements)

References 131 publications

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“…Since Si 3 N 4 -based ceramics appeared to be superior to Al 2 O 3 -based ones as the material of cutting tools [ 37 ], the former was chosen for the experiments. Cutting tools were used with inserts TNGA 160408E (IS9) made out of nitride ceramics IS9 (Si 3 N 4 with additives), fixed in holders MTJNL 2020K-16W-M produced by ISCAR company (Tel Aviv, Israel).…”

Section: Methodsmentioning

confidence: 99%

Effect of Yttrium and Rhenium Ion Implantation on the Performance of Nitride Ceramic Cutting Tools

et al. 2020

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In the paper, the results of experimental investigations of ion implanted cutting tools performance are presented. The tools, made out of Si3N4 with additives typically used for turning of Ti-6Al-4V alloy, underwent implantation with ions of yttrium (Y+) and rhenium (Re+) using the metal vapor vacuum arc method. Distribution of ions on the tool surface was measured. The cutting tools were tested in turning process with measurement of cutting forces and analysis of wear. A rather unexpected result was the increased wear of the tool after Y+ implantation with 1 × 1017 ion/cm2. It was demonstrated, however, that the tool after Y+ 2 × 1017 ion/cm2 ion implantation provided the best machining performance.

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Section: Methodsmentioning

confidence: 99%

Effect of Yttrium and Rhenium Ion Implantation on the Performance of Nitride Ceramic Cutting Tools

et al. 2020

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“…For instance, the flexural strength of Si 3 N 4 can be in the range of 700–1100 MPa. Moreover, Si 3 N 4 cutting tools have excellent fracture toughness and thermal shock resistance, and also exhibit stable cutting performance because they have a high crack resistance [ 69 ].…”

Section: Effect Of Surface Texturing Of Ceramic and Superhard Cutting...mentioning

confidence: 99%

The Influence of Surface Texturing of Ceramic and Superhard Cutting Tools on the Machining Process—A Review

et al. 2022

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Machining is an indispensable manufacturing process for a wide range of engineering materials, such as metals, ceramics, and composite materials, in which the tool wear is a serious problem, which affects not only the costs and productivity but also the quality of the machined components. Thus, the modification of the cutting tool surface by application of textures on their surfaces is proposed as a very promising method for improving tool life. Surface texturing is a relatively new surface engineering technology, where microscale or nanoscale surface textures are generated on the cutting tool through a variety of techniques in order to improve tribological properties of cutting tool surfaces by reducing the coefficient of friction and increasing wear resistance. In this paper, the studies carried out to date on the texturing of ceramic and superhard cutting tools have been reviewed. Furthermore, the most common methods for creating textures on the surfaces of different materials have been summarized. Moreover, the parameters that are generally used in surface texturing, which should be indicated in all future studies of textured cutting tools in order to have a better understanding of its effects in the cutting process, are described. In addition, this paper proposes a way in which to classify the texture surfaces used in the cutting tools according to their geometric parameters. This paper highlights the effect of ceramic and superhard textured cutting tools in improving the machining performance of difficult-to-cut materials, such as coefficient of friction, tool wear, cutting forces, cutting temperature, and machined workpiece roughness. Finally, a conclusion of the analyzed papers is given.

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“…The cerium Ce and nickel Ni react with zinc Zn of brass very actively with the formation of intermetallides. The reaction of nickel Ni and zinc Zn at temperatures above 1000 • C has an explosive character that can be observed as a series of sparks in the interelectrode gap during processing [26,44,53,155,156]. The reaction of cerium Ce and zinc Zn has a more violent character that is typical for cerium.…”

Section: Mediummentioning

confidence: 99%

Reviews and Advances in Materials Processing

2022

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among the top 2.5% by ResearchGate and the top 1% in Stanford's list of researchers. To his credit are (i) the disintegrated melt deposition technique and (ii) hybrid microwave sintering technique, an energy efficient solid-state processing method used to synthesize alloys/microcomposites/nanocomposites. He has published over 600 peer-reviewed journal papers, co-authored 8 books, and owns 2 US patents. vii Citation: Gupta, M. Editorial for the Special Issue "Reviews and Advances in Materials Processing".

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Materials, properties, manufacturing methods and cutting performance of innovative ceramic cutting tools − a review

Cited by 36 publications

References 131 publications

Effect of Yttrium and Rhenium Ion Implantation on the Performance of Nitride Ceramic Cutting Tools

Effect of Yttrium and Rhenium Ion Implantation on the Performance of Nitride Ceramic Cutting Tools

The Influence of Surface Texturing of Ceramic and Superhard Cutting Tools on the Machining Process—A Review

Reviews and Advances in Materials Processing

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