Mathematical model for design and analysis of power skiving tool for involute gear cutting

Tsai, Chung-Yu

doi:10.1016/j.mechmachtheory.2016.03.021

Cited by 38 publications

(15 citation statements)

References 5 publications

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“…Tsai [25] presented a model for the design of cutting tools used in power skiving, while in the subsequent research [26] he performed, he focused on developing a method for machining gears with power skiving on a six-axis machine tool. Similarly, Shin and Li [27] focused on developing a design method for creating an error-free conical skiving tool flank.…”

Section: State Of the Artmentioning

confidence: 99%

Development of Cutting Force Model and Process Maps for Power Skiving Using CAD-Based Modelling

Tapoglou

2021

Machines

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Power skiving is a new gear cutting process that has been recognized to provide a step change in the production rate achieved in the machining of high-precision internal and external involute gears. The process is based on a continuous generating meshing between the workgear and the cutting tool. Understanding of the loads applied in the cutting tool, and therefore some of the sources of tool wear, have not been thoroughly understood. This paper presents a novel model that is able to predict with high accuracy the cutting forces in the power skiving process. The model is based on a solid modelling simulation algorithm that produces high-fidelity solid bodies that are used for the calculations. The results of the model have been experimentally validated. A series of process maps are also produced to assist in the identification of the optimal machining parameters.

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Section: State Of the Artmentioning

confidence: 99%

Development of Cutting Force Model and Process Maps for Power Skiving Using CAD-Based Modelling

Tapoglou

2021

Machines

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“…As the basis of successful machining, mathematical model of power skiving and the cutting edge curve were studied widely [6][7][8][9][10][11][12][13][14][15][16][17][18][19]. Jin [6] investigated the analytical theory of gear skiving, and pointed out the action line of skiving is as same as the action line of spiral gears.…”

Section: Introductionmentioning

confidence: 99%

“…Radzevich [13] introduced the design and computation principle of the skiving cutter for gear skiving. Tsai [14] established the mathematical model for design and analysis of power skiving tool for involute gear cutting. Stadtfeld [15] introduced the power skiving technology of Gleason, including the generation kinematics, cutter geometry, chip geometry, machine tool configuration, and processing software.…”

Section: Introductionmentioning

confidence: 99%

Mathematical modelling of power skiving for general profile based on numerical enveloping

Jia

Guo

et al. 2021

Int J Adv Manuf Technol

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Power skiving is an effective generating machining method for internal parts like gears with respect its high productivity. The general mathematic modelling for power skiving is the basis for cutting tools design, machining precision evaluation, and machining process optimization. Currently, mainly studies are focus on the involute gear machining with adopting the analytical enveloping equation. However, these analytical methods have failed to deal with overcutting for general profile skiving tasks. Moreover, little attention has been devoted to investigate the power skiving process with taking variable configuration parameters, which is significant to control the machined surface topography. Herein, we introduce a mathematic modelling method for power skiving with general profile based on the numerical discrete enveloping. Firstly, the basic mathematic model of power skiving is established, in which the center distance is formulated as polynomial of time. With transforming the power skiving into a forming machining of the swept volume of cutting edge, a numerical algorithm is designed to distinguish the machined transverse profile via the discrete enveloping ideology. Especially, the precise instant contact curve is extracted according to the feed motion speed inversely. Finally, simulations for involute gear and cycloid wheel are carried out to verify the effectiveness of this method and investigate the influence of variable radial motions on the machined slot surface topography. The results show this method is capable to simulate the dynamic power skiving process with general profiles and to evaluate the machined results.

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“…(3) e cutting edge has theoretical shape error and the machining accuracy after tool regrinding would be obviously different from that before regrinding [8,9]. (4) e tool wear would be fast and uneven if the tool and skiving parameters [10,11] were unreasonably set. In order to solve these problems, some scholars have done much rewarding work on the design of skiving tool.…”

Section: Introductionmentioning

confidence: 99%

Research on the Cutting Principle and Tool Design of Gear Skiving Based on the Theory of Conjugate Surface

Wang

Han

2021

Mathematical Problems in Engineering

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Tool design is one of the key factors that restrict the development of gear skiving technology since the design principle does not correspond to the cutting principle. The existing skiving tool cannot achieve ideal machining accuracy and reasonable cutting angles. In view of this, some research has been done in this paper. Firstly, the skiving principle is investigated essentially according to the skiving motions. Then, the principle of tool design is analyzed based on the theory of conjugate surface, and a new tool design method is proposed to match the skiving principle. For this, all the skiving patterns for various kinds of workpieces are enumerated and summarized to abstract a normalized skiving model. Based on this, the mathematical model of the conjugate surface is then derived to lay the foundation for tool design. Then, the design methods of cutting edge, rake face, and flank face are proposed. An example is presented at last, and the cutting simulation is conducted. The result proves that the proposed methods are correct and valid. The theoretical research in this paper could promote the improvement of skiving tools.

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Mathematical model for design and analysis of power skiving tool for involute gear cutting

Cited by 38 publications

References 5 publications

Development of Cutting Force Model and Process Maps for Power Skiving Using CAD-Based Modelling

Development of Cutting Force Model and Process Maps for Power Skiving Using CAD-Based Modelling

Mathematical modelling of power skiving for general profile based on numerical enveloping

Research on the Cutting Principle and Tool Design of Gear Skiving Based on the Theory of Conjugate Surface

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