Measuring Device Detecting Impact Forces on Impact Rollers

Abstract

This paper presents laboratory devices on which measurements were carried out to prove the validity of the assumption about the reduction in vibrations transmitted to the conveyor belt structure generated by the impact forces of falling material grains in the places of transfer or on the hoppers of conveyor belts. In order to limit damage to the conveyor belts caused by the impact of the sharp edges of material grains, conveyor belts are supported by impact rollers or impact rubber rods. A special modification of the fixed conveyor idler is presented, which consists of inserting plastic brackets into the structurally modified roller axle holders of the fixed conveyor idler. Measurements showed that the specially modified fixed conveyor idler resulted in a higher damping of up to 15% of the impact forces of the falling weight on the rubberized hoop of the impact roller shell compared to the conventional fixed conveyor idler design. Measurements carried out show that the effective vibration velocity values detected at the points where the impact roller axis fits into the fixed roller table holder are higher than when using plastic brackets, up to 6% for a 108-mm-diameter roller, compared to steel impact roller brackets.