Polymer membranes
employed in gas separation play a pivotal role
in advancing environmental sustainability, energy production, and
gas purification technologies. Despite their significance, the current
design and manufacturing of these membranes lack cradle-to-cradle
approaches, contributing to plastic waste pollution. This study explores
emerging solutions, including the use of biodegradable biopolymers
such as polyhydroxybutyrate (PHB) and membrane recycling, with a focus
on the specific impact of mechanical recycling on the performance
of biodegradable gas separation membranes. This research represents
the first systematic exploration of recycling biodegradable membranes
for gas separation. Demonstrating that PHB membranes can be recycled
and remanufactured without solvents using hot-melt extrusion and 3D
printing, the research highlights PHB’s promising performance
in developing more sustainable CO2 separations, despite
an increase in gas permeability with successive recycling steps due
to reduced polymer molecular weight. The study emphasizes the excellent
thermal, chemical, and mechanical stability of PHB membranes, albeit
with a marginal reduction in gas selectivity upon recycling. However,
limitations in PHB’s molecular weight affecting extrudability
and processability restrict the recycling to three cycles. Anticipating
that this study will serve as a foundational exploration, we foresee
more sophisticated recycling studies for gas separation membranes,
paving the way for a circular economy in future membrane technologies.