Mechanical/electrochemical complex machining method for efficient, accurate, and environmentally benign process

Kurita, Tsuneo; Endo, Chiaki; Matsui, Yasuhiro; Masuda, Hiroshi; Terasawa, Kazuhiro; Tanaka, Fumitaka; Ikeda, Hiromichi; Oguchi, Keigo; Kobayashi, Kouji

doi:10.1016/j.ijmachtools.2008.07.013

Cited by 20 publications

(4 citation statements)

References 7 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…Electrolysis is performed at low voltage (5-25 V) so that the quality of the function is not affected by the spark [3]. ECG process can be applied in manufacture hard alloys such as Tungsten carbide, stainless steel, and metal-ceramic hard alloy of WC-Co groups and obtain the best MRR and surface roughness compared with other finishing processes [4][5]. Maksoud [6] studied the effect of voltages and the electrolyte flow rate on MRR also compared the ECG process with the traditional grinding process, found the MRR increases with voltage increased.…”

Section: Introductionmentioning

confidence: 99%

Experimental Investigation on Electrochemical Grinding (ECG) for Stainless Steel 316

Ghadban¹,

Ibrahim²

2020

ETJ

View full text Add to dashboard Cite

This research focuses on material removal rate (MRR) and surface roughness during electrochemical grinding (ECG) for stainless steel 316. The effect of applied current, electrolyte concentration, gap size and spindle speed on machining performances has been studied. Where applied current used are (10, 20, 30, 40) A, electrolyte concentration used (100, 150, 200, 250) g/l, gap size used (0.2, 0.3, 0.4, 0.5) mm and spindle speed used (75, 150, 180, 280) rpm. Through the Taguchi design based experimental study the characteristic features of the ECG process are discussed. Where the maximum MRR can be obtained at 40 A of the current, 250 g/l of the concentration, 0.2 mm of the gap and 180 rpm of spindle speed. The best surface roughness can be obtained at 10 A of the current, 200 g/l of the concentration, 0.4 mm of the gap and 280 rpm of spindle speed.

show abstract

Section: Introductionmentioning

confidence: 99%

Experimental Investigation on Electrochemical Grinding (ECG) for Stainless Steel 316

Ghadban¹,

Ibrahim²

2020

ETJ

View full text Add to dashboard Cite

show abstract

“…1). The machining process, its quality and the quality of an obtained surface after machining largely depend on matching right proportions of various energy forms delivered to a machining zone [7][8][9][10][11][12]. During the process, two forms of energy dominate: electrochemical.…”

Section: Introductionmentioning

confidence: 99%

Electrochemical ECG grinding of ceramic and tungsten sinter

Przystupa

2019

MATEC Web Conf.

View full text Add to dashboard Cite

The article describes a process of electrochemical grinding (ECG – Electrochemical Grinding) with a rectangular diamond grinding wheel made of ceramic – tungsten frit. Treatment of this type of material is very difficult, not only because of adverse physical properties of material itself but also due to very high requirements resulting from conditions of exploitation of a product. In discussed case, the process was carried out for a workpiece consisting of 8 tiles with a total area of about 110 cm2, fastened by screwing to a machine tool table. The article analyses a course of a chemical process, presenting chemical reactions and the course of an electrical process, closely related to a flow of electric current. Particular attention was paid to the flow of electric current as a function of changes in an active surface, understood as a geometric surface through which the electric current can flow. The results of calculation for this surface and an example of a shape of the recorded current waveform are shown. The presented results were used in construction of a control system based on maintaining a constant density of the working current.

show abstract

“…Electrochemical process have numerous advantages than other process high depth of cut and low induced stress level so its increase the grinding wheel life. Electrochemical grinding is used to machining high strength material, alloys and carbides for improve machining properties material removal rate and surface roughness [4][5][6]. Now a days mostly concentrate on MRR (Material Removal Rate), machining accuracy, precision, surface roughness and grinding wheel life.…”

Section: Introductionmentioning

confidence: 99%

Improve the Material Removal Rate of Electrochemical Grinding on Monel 400 Using RSM

Mohan¹,

Vinothkumar²,

Thirulogachandar³

2019

IJRTE

View full text Add to dashboard Cite

Electrochemical grinding is combination of electrochemical machining and mechanical grinding process.in this process 90%-98% percentage of material are removed by electrochemical machining, only 3%-5% of materials can only remove by mechanical grinding process. Faradays law of electrolysis (or) reverse electroplating act as a basic principle for this ECG process. This ECG has various advantages than other machining process for high strength materials .low induvial stress, large depth of cut .here Monel 400 alloy take base material ,its Ni-Cu alloy so it's have very high level corrosion resistance, so it's used in marine engineering ,heat exchanger. Here silicon carbide abrasive insulated brass grinding wheel used instead of copper bonded diamond wheel. Voltage, electrolyte concentration, electrolyte flowrate take are the parameters of this process. Three factors and two levels of RSM methodology takes for optimization. The Analysis of variance (ANOVA) has been delivers the variation between the parameters performed to develop mathematical model. The parameters high voltage and concentration of electrolyte to produce maximum material removal rate.Index Terms: Ecg, Abrasive Brass wheel, Rsm .Monel 400.I.

show abstract

Mechanical/electrochemical complex machining method for efficient, accurate, and environmentally benign process

Cited by 20 publications

References 7 publications

Experimental Investigation on Electrochemical Grinding (ECG) for Stainless Steel 316

Experimental Investigation on Electrochemical Grinding (ECG) for Stainless Steel 316

Electrochemical ECG grinding of ceramic and tungsten sinter

Improve the Material Removal Rate of Electrochemical Grinding on Monel 400 Using RSM

Contact Info

Product

Resources

About