A single step monomeric photo-polymerization and crosslinking via thiol-ene reaction is developed for the preparation of hydroxide exchange membranes (HEMs) in a ternary system with a triallyl triazine, a quaternary ammonium diallyl, and a dithiol. This facile method enables reproducible tuning of the ion exchange capacity and crosslink density. These HEMs demonstrate reasonable hydroxide conductivity, limited alkaline stability, and good thermal stability and have lower water uptakes than other photocrosslinked HEMs produced with much longer reaction times. Furthermore, this new fabrication method allows the incorporation of catalyst nanoparticles in the hydroxide exchange materials to form thin catalyst layers that are resistant to dissolution in methanol which suggests these polymers can be used in direct alcohol fuel cells (DAFCs). Hydroxide exchange membrane fuel cells (HEMFCs) have the potential to decrease the overall fuel cell system cost through the utilization of non-precious metal catalysts (e.g., nickel) and inexpensive bipolar plates (e.g., aluminum).1 As one of the key components for a HEMFC, the hydroxide exchange membrane (HEM) has to be both reasonably ion conductive and have low water uptake (WU). Attempts to increase ion conductivity in HEMs typically lead to increased water uptake and excessive swelling that, in the extreme cases, results in the dissolution of the membrane. Covalent crosslinking of the polymeric HEM is an approach that effectively combats excessive swelling and dissolution that would otherwise occur during fuel cell operation.
2,3Typically, polymer crosslinking methods for HEM fabrication require separate polymerization and crosslinking steps necessitating careful manipulation of reaction conditions including the reaction time, reactant concentrations, and temperature. As a result of this complexity, the reproducible fabrication of cross-linked HEMs is still an ongoing challenge in the development of fuel cell membranes to achieve consistent ion exchange capacities (IECs) and degrees of crosslinking (DC).Several groups have already demonstrated that a single-step polymerization and crosslinking fabrication of HEMs is possible using photo-polymerization, 4-8 thermal polymerization, 9 and ring opening metathesis polymerization (ROMP).10,11 A single-step polymerization and crosslinking reaction enables precise control over the degrees of functionalization (and thus IEC) and crosslinking imparted by the use of small molecules rather than large polymer precursors. Moreover, photo-crosslinking, which allows for rapid initiation and propagation, has been demonstrated by numerous groups in the formation of solvent-resistant networks [4][5][6][7][8][12][13][14] and is a particularly attractive means to fabricate membranes because of the low cost, safety, and spatial-temporal control afforded by the use of light initiation.Thus far, all of the studies involving the photo-copolymerization and crosslinking reaction between vinyl-functionalized comonomers have proceeded under traditional ...