Poly(butylene adipate-co-terephthalate)
(PBAT)
foam blown with CO2 exhibits severe shrinkage problems,
with a substantial post-foaming shrinkage ratio reaching up to 80%.
In this study, we reported a useful method to prepare PBAT foams with
good dimensional stability by simply optimizing the polymer blending
ratios and foaming conditions. The foaming behaviors showed that the
PBAT/poly(3-hydroxybutyrate-co-3-hydroxyvalerate)
(PHBV) blend with a mass ratio of 80/20 possessed an expansion ratio
of up to 29.3 at 110 °C, with a shrinkage ratio of less than
5%. Moreover, the presence of 20 wt % PHBV in PBAT melt could not
only facilitate the open-cell structure but also improve the stiffness
of the cell walls. A possible mechanism for the reinforced foam stability
is proposed based on the results of the CO2 desorption
experiment and foam morphology observation.