Inorganic resists have emerged as promising candidates
in semiconductor
industries to realize sub-10 nm node technology. However, controlling
vertical shrinkage of resist films during the pattern development
process, particularly for ultralow thin film applications, is among
the highly pressing limitations of inorganic resists along with pattern
roughness and poor resist shelf-life characteristics. Tin-based clusters
and small molecules have been recently introduced as resist materials.
They possess a high absorption coefficient and fast solubility transitions
under irradiation exposure. As we investigated, n-butylstannoic acid (BTA) showed ∼38% vertical shrinkage when
its film was exposed with deep ultraviolet photons (DUV, ∼254
nm) and could pattern features of ∼120 nm. We hypothesized
and experimentally validated an approach that provided control on
shrinkage issues, along with improving its patterning potential to
sub-15 nm regime. In our approach, BTA was embedded into a polyhydroxy
organic host matrix composed of noria (water-wheel-like macrocycle)
derivatives. The rigid molecular cage structure and photo-inert nature
of noria (N-Me) were utilized as the host matrix that apprehended
the inorganic resist material within its intermolecular space. Ultrathin
films (∼20 nm) were coated on silicon, and various nanofeatures
including 10 nm lines, meshlike grids with 10 nm width, complex patterns,
and so forth were patterned using electron beam and helium ion beam
lithography. Most importantly, we were able to drastically reduce
the vertical shrinkage to ∼13% with respect to initial thickness,
which substantiates the potential of our hypothesis. We also noticed
good shelf-life (6 months), good etch resistance, and low line edge
roughness (LER)/line width roughness (LWR) for the developed resist
composition.