Crystalline
trigonal Mo3VO
x
(Tri-MoVO)
catalyst is constructed of {Mo6O21}6– pentagonal units and octahedral {MO6} units that form
hexagonal and heptagonal channels in the crystal
structure. Tri-MoVO is an extremely active catalyst for selective
oxidation of acrolein (ACR) to form acrylic acid (AA), with the local
structure around the heptagonal channel responsible for the catalysis.
Here, promoter elements that are widely used in industrial Mo–V-based
mixed oxide catalysts (W and Cu) were introduced without altering
the crystal structure of Tri-MoVO. W was located at the pentagonal
unit sites by replacing Mo, and Cu was located in the interstitial
spaces of lattice oxygens in the corner of the heptagonal channel
micropore, forming a sophisticated crystal structure involving the
four constituent elements. Introduction of W improved the ACR conversion
without altering AA selectivity even when the water pressure in the
reaction gas was decreased, owing to the promotion of the dissociative
adsorption of water. The introduction of Cu resulted in improvement
of the AA selectivity from ca. 93–94% to ca. 97%. Based on
the structural and elemental similarities between Tri-MoVWCuO and
industrially utilized Mo–V-based mixed oxide catalysts synthesized
according to the patented procedure, we concluded that Tri-MoVWCuO
is the true catalytically active structure for selective oxidation
of ACR.