ABSTRACT:The crystallization behavior in a macroscopically phase-separated blend consisting of poly("-caprolactone) homopolymer (PCL) and PCL-block-polybutadiene copolymer (PCL-b-PB) is investigated both by synchrotron small-angle X-ray scattering (SR-SAXS) and polarized optical microscope (POM) as a function of crystallization temperature T c . The characteristic size of the phase-separated structure existing in this blend before crystallization can arbitrarily be controlled by changing the phase separation time. When the blend with ¼ 2:5 mm is quenched into various T c , two scattering peaks are observed in the SR-SAXS curve during crystallization, which arise from the crystallized PCL and PCL-b-PB regions. The growth rates of these scattering peaks are identical at lower T c ( 35 C), while they deviate gradually with increasing T c . Only one type of spherulites is observed for the blend with ¼ 10 mm crystallized at T c ¼ 35C to give a single growth rate, while two different types of spherulites appear at higher T c (! 40 C)and their growth rates are significantly different. Therefore the T c dependence of crystallization behavior observed by POM is qualitatively similar to that obtained by SR-SAXS, though is moderately different between both cases.[doi:10.1295/polymj.PJ2005148] KEY WORDS Binary Blend / Phase-separated Structure / Crystallization / Small-angle X-ray Scattering / Optical Microscopy / Morphology formation in polymer blends is sometimes driven by a combined effect of the liquid-liquid phase separation between components and the crystallization of constituent polymers. The mechanism of such morphology formation has been studied by many groups for crystalline/amorphous polymer blends with an UCST-or LCST-type phase-separated region.1-18 For example, we have previously investigated the crystallization process in a binary blend of poly("-caprolactone) homopolymer (PCL, crystalline) and polystyrene oligomer (PSO, amorphous) by timeresolved small-angle X-ray scattering with synchrotron radiation (SR-SAXS), 2,6,7 where this blend had an UCST-type phase separation between PCL and PSO at the same temperature range of PCL crystallization. The process of morphology formation was considerably complicated, and the system consisted of two regions, amorphous region mainly made of PSO and crystallized region consisting of PCL lamellae and amorphous layers, at all times during morphology formation even for the blend without any phase separation before crystallization. In these studies, we could get SAXS peak from the crystallized region but not from the amorphous region since the crystallized region had a definite structure inside, and accordingly we obtained information on the morphology formation only from the crystallized region.Therefore we believe that crystalline/crystalline polymer blends have a potential advantage to investigate the complicated morphology formation, because two kinds of crystallization behavior might be observed simultaneously to get more information on the morphology formation. However ...