Fatty acid methyl ester (FAME) from oil seeds is conventionally
produced via a two/three-process-step method: extraction of oil and
subsequent esterification/transesterification to fatty FAME (biodiesel).
However, in the present study, we investigated the production of castor
kernel oil (CKO) FAME by reactive extraction for extraction and transesterification
in a single process using a heterogeneous catalyst. The content of
oil that can be extracted was checked by investigating several nonreactive
extraction parameters such as solvent type (polar, nonpolar, and mixture),
the solvent to kernel ratio, and extraction time. Maximum oil was
extracted using methanol as a solvent with a methanol-to-seed ratio
of 6.25:1 for 6 h extraction time. The viscosity of CKO obtained by
nonreactive extraction was reduced from 288.83 to 19.04 mm2/s by reactive extraction using a 4.09 wt % catalyst concentration
(BaO) and a 330.9:1 methanol-to-oil molar ratio for 6 h reaction time
at 64 °C. Reactive extraction for transesterification of CKO
was performed using BaO, CaO, and ZnO heterogeneous catalysts. BaO
results in the increased yield of CKO FAME compared to other catalysts.
Central composite design (CCD) using the response surface methodology
(RSM) was implemented to design the experimental matrix, process parameter
optimization, maximize the yield of CKO FAME, and investigate interaction
effects of parameters such as reactive extraction temperature (55–65
°C), catalyst concentration (3–5 wt %), and methanol-to-oil
molar ratio (175:1–350:1) on the yield of CKO FAME. A second-order
model equation with a p-value < 0.05 and an R
2 value near 1.0 was obtained to predict the
yield using the input parameters. The maximum yield CKO FAME of 96.13
wt % with 94.4% purity of produced CKO FAME was obtained at a catalyst
concentration of 4.09 wt % and a methanol-to-oil molar ratio of 330.9:1
for 6 h with a reaction temperature of 64 °C. Therefore, a comparable
conversion of castor seed oil triglyceride (96.13 wt %) was obtained
in a single step directly from castor seeds. Furthermore, the rheological
behavior investigation of castor kernel oil and castor methyl ester
revealed that the dynamic viscosity of both samples was found to be
dependent on triglyceride content and temperature.