Addressing climate change constitutes one of the major
scientific
challenges of this century, and it is widely acknowledged that anthropogenic
CO2 emissions largely contribute to this issue. To achieve
the “net-zero” target and keep the rise in global average
temperature below 1.5 °C, negative emission technologies must
be developed and deployed at a large scale. This study investigates
the feasibility of using membranes as direct air capture (DAC) technology
to extract CO2 from atmospheric air to produce low-purity
CO2. In this work, a two-stage hollow fiber membrane module
process is designed and modeled using the AVEVA Process Simulation
platform to produce a low-purity (≈5%) CO2 permeate
stream. Such low-purity CO2 streams could have several
possible applications such as algae growth, catalytic oxidation, and
enhanced oil recovery. An operability analysis is performed by mapping
a feasible range of input parameters, which include membrane surface
area and membrane performance metrics, to an output set, which consists
of CO2 purity, recovery, and net energy consumption. The
base case for this simulation study is generated considering a facilitated
transport membrane with high CO2/N2 separation
performance (CO2 permeance = 2100 GPU and CO2/N2 selectivity = 1100), when tested under DAC conditions.
With a constant membrane area, both membranes’ intrinsic performances
are found to have a considerable impact on the purity, recovery, and
energy consumption. The area of the first module plays a dominant
role in determining the recovery, purity, and energy demands, and
in fact, increasing the area of the second membrane has a negative
impact on the overall energy consumption, without improving the overall
purities. The CO2 capture capacity of DAC units is important
for implementation and scale-up. In this context, the performed analysis
showed that the m-DAC process could be appropriate as a small-capacity
system (0.1–1 Mt/year of air), with reasonable recoveries and
overall purity. Finally, a preliminary CO2 emissions analysis
is carried out for the membrane-based DAC process, which leads to
the conclusion that the overall energy grid must be powered by renewable
sources for the technology to qualify within the negative emissions
category.