Hollow fiber (HF)
membrane geometry is the preferred choice for
most commercial membrane operations. Such fibers are conventionally
prepared via the non-solvent-induced phase separation technique, which
heavily relies on hazardous and reprotoxic organic solvents such as
N
-methyl pyrrolidone. A more sustainable alternative, i.e.,
aqueous phase separation (APS), was introduced recently that utilizes
water as a solvent and non-solvent for the production of polymeric
membranes. Herein, for the first time, we demonstrate the preparation
of sustainable and functional HF membranes via the APS technique in
a dry-jet wet spinning process. The dope solution comprising poly(sodium
4-styrenesulfonate) (PSS) and polyethyleneimine (PEI) at high pH along
with an aqueous bore liquid is pushed through a single orifice spinneret
into a low pH acetate buffer coagulation bath. Here, PEI becomes charged
resulting in the formation of a polyelectrolyte complex with PSS.
The compositions of the bore liquid and coagulation bath were systematically
varied to study their effect on the structure and performance of the
HF membranes. The microfiltration-type membranes (permeability ∼500
to 800 L·m
–2
·h
–1
·bar
–1
) with complete retention of emulsion droplets were
obtained when the precipitation rate was slow. Increasing the concentration
of the acetate buffer in the bath led to the increase in precipitation
rate resulting in ultrafiltration-type membranes (permeability ∼12
to 15 L·m
–2
·h
–1
·bar
–1
) having molecular weight cut-offs in the range of
∼7.8–11.6 kDa. The research presented in this work confirms
the versatility of APS and moves it another step closer to large-scale
use.