Until now, no slow-release urea (SRU) fertilizer has been made using the screw press method and the powder of plant residues rich in polyphenols, which are considered eco-friendly materials due to some health benefits for agricultural soil. Therefore, the goal of this experiment was to synthesize a novel SRU fertilizer using “eco-friendly materials” and the “screw press method”. In order to achieve this goal, urea (U) was innovatively and highly intercalated between interlayers of impure montmorillonite (Mt) (bentonite) with the help of polyphenol-rich pomegranate peel powder (PPP) by a single-screw oil press machine. The experiment had five treatments, including a fixed ratio of U/Mt (4:1) with variable ratios of U/Mt/PPP (w/w), including 4:1:0 (F1), 4:1:1 (F2), 4:1:1.5 (F3), and 4:1:2 (F4). Control (U) and F5 treatments (U/PPP at ratio of 4:1) were also included. These composites were fabricated using a single-screw oil press machine. The produced composites were characterized using FTIR, SEM, XRD, and TG analyses. The release pattern was studied using the White method. The XRD (low-angle) results revealed that the interlayer space of Mt increased from 12.3 Å in bentonite to 19.4 Å, 27.3 Å, 25.7 Å, and 0 Å in the F1, F2, F3, and F4 composites, respectively, which is an indicator of the high intercalation of U between the interlayers of Mt, especially in the F2 treatment. The XRD (low- and normal-angle) analyses indicated that the two main reasons for the high intercalation in the F2 treatment were, first, the complete conversion of urea from a crystalline to an amorphous state by PPP and, second, the increase in the interlayer space of Mt nano-sheets by PPP. It seems that PPP at a low concentration (F2) can have a positive effect on the placement of U in the interlayer space, but at high concentrations (F4), due to intensive pectin gelation, the space between the Mt layers grows until complete exfoliation. FTIR spectra and TG analysis also confirmed this hypothesis. SEM images revealed the formation of an intensive crosslink between U, Mt, and PPP. A release test in water revealed that only 10% of U in the F2 treatment was released after 10 h, and 87% after 120 h, which indicates the satisfactory slow-release pattern of this composite. By comparing the results of the present study with the other SRUs reported in the literature, it can be concluded that the composite F2, in addition to offering valuable polyphenol-rich plant materials, had an acceptable performance in the aspect of the U release pattern.
