Optimum condition in caustic leaching
test of spent cathode carbon
(SCC) from aluminum electrolysis was investigated. The primary and
secondary relationship of experimental factors was determined by Taguchi
method, under traditional mechanical agitation and ultrasonic, respectively.
Initial alkali concentration had significant influence both in ultrasonic-assisted
and mechanical agitation leaching processes, and the effect was second
only to that of ultrasonic power. Optimal parameters were temperature
of 60 °C, leaching time of 50 min, liquid–solid ratio
of 10 mL/g, initial alkali concentration of 1 mol/L, particle size
of −100 mesh, and ultrasonic power of 400 W. Purity of carbon
powder obtained from treatment of spent cathode carbon at optimum
conditions was 94.39%. Wastewater was reused after treated. It can
be concluded that SCC purification conditions were optimized by synergistic
effect of orthogonal and single-factor trails. Ultrasonic plays a
notable effect in SCC caustic leaching process.