The reactions involved in methanol fuel processing are discussed. It is stated that the direct reaction of methanol and steam to form carbon dioxide and hydrogen is the key hydrogen producing reaction. Catalysis by Cu/ZnO/Al
2
O
3
is described in general terms. The literature on the kinetics of methanol–steam reforming is described in detail. Early kinetic models that were adequate for a limited range of operating conditions are discussed. The importance of understanding the surface reaction mechanism for developing models that are valid over wide ranges of conditions is described, followed by a description of the evolution of surface mechanisms for the process leading to a comprehensive kinetic model. The usefulness of this mechanistically‐based model is described in detail. The relative importance of the water–gas shift reaction, in particular, is revealed. Subsequently, the limitations and operating problems associated with Cu‐based catalysts are discussed. Both deactivation and pyrophoric behavior are cited as major problems. Finally, alternatives to Cu‐base catalysts are discussed. These include Ni‐hydrotalcites and Pt on ceria. Although these catalysts have lower activity than Cu‐based catalysts at temperature below 300 °C, their thermal stability at temperatures as high as 390 °C makes them more practical in fuel processors for methanol‐fuelled fuel cell systems.