Experimental and theoretical studies in the field of development and modernization of gas-filled polymeric materials were analyzed. The foamed material structure was shown to be dependent on the nature and concentration of porogens. The choice of phenylone as a polymer matrix and magnesium carbonate as a gasifier was substantiated to develop heatproof foamed polymer compositions with increased strength properties. Thermal gravimetric analysis of the substances formed at the temperatures of phenylone transitions to the state of viscous flow with emission of gaseous products was performed. According to experimental results, magnesium carbonate (MgCO 3) was chosen as a porogen that is decomposed during heating with the formation of carbon dioxide and magnesium oxide. The most intense gas production process proceeded at 590 K during 15-20 min. The high values of melt viscosity of aromatic polyamide phenylone considerably blocked pore formation in the bulk of a polymer. In order to decrease the viscosity of the melt composition, it was doped with 2-3 wt.% of oligodimethylsiloxane. The results of thermomechanical study revealed that magnesium oxide, which was formed when magnesium carbonate was decomposed, have a thermostabilizing effect on the polymer, which resulted in an increase in the glass transition temperature of phenylone. It was shown that the main characteristics of the developed materials (density, thermal conductivity, and specific heat capacity) were strongly affected by porogen concentration. The study of the surface morphology of the samples exhibited a highly dispersed structure in the polymer volume with pore size close to 100-300 m. Comparative analysis of foamed phenylone and commercial foamed plastics revealed that the maximal operational temperature was about 653 K for the materials developed in this work, whereas this parameter was close to 423 K for known foamed plastics. The developed material can be recommended to use for heat insulation in aircraft and aerospace industries.