Microcontroller based automation system using industry standard SCADA

Avhad, Mayur; Divekar, Vinit; Golatkar, Harshad; Joshi, Shrihari M.

doi:10.1109/indcon.2013.6726082

Cited by 10 publications

(8 citation statements)

References 6 publications

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“…The control of the water treatment plant counts on the low cost micro controller Atmega 2560, which is powerful enough and it is easy to integrate to SCADA systems following industrial communication protocols [15]. Additionally, Atmega 2560 is an open source hardware installed in an Arduino Mega board.…”

Section: Methodsmentioning

confidence: 99%

Design, automation and remote management of a water purification plant

García¹,

Casals²,

Mera-Clavijo³

2018

dwt

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a b s t r a c tThis study presents a water purification plant that uses the waste cake from the process of oil extraction of Moringa oleifera seeds. The particularity of this purification plant is that it should be autonomous to work in isolated areas. To do so, the design counts on solar panels and batteries controlled by a Supervisory Control And Data Acquisition (SCADA) system. The main objective of this study is the design and automation of the purification power plant so it can be used either manually or remotely by means of a web server and a micro controller in charge of data collection and to proceed orders from and to the web platform. In pursue of a cost reduction, caused by the development and implementation of hardware and software, this project is conceived using open source systems. Additionally, the plant counts on an Energy Management System that should optimize the energy consumption of the control system and actuators. This system is designed in such a way that it can be used independently in isolated mode or connected to the grid in regions where local authority regulations allows the connection of energy storage systems to the grid.

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Section: Methodsmentioning

confidence: 99%

Design, automation and remote management of a water purification plant

García¹,

Casals²,

Mera-Clavijo³

2018

dwt

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“…With the growth of wireless technology, the microcontroller-based SCADA system are widely studied and applied. MODBUS and ATmega 2560 were used in [13] Vijeo Citect v7.2 (SCADA software) is used to operate and monitor the SCADA components. The ATMega 2560 micro-controller was used as RTU for sensor data collection After that it forms a response frame to the corresponding MODBUS query All the sequences were performed in orderly manner at definite interval of time.…”

Section: Related Workmentioning

confidence: 99%

Design and Implementation of Cost Efficient SCADA System for Industrial Automation

Phuyal¹,

Bista²,

Iżykowski³

et al. 2020

IJEM

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Supervisory Control and Data Acquisition system facilitates the monitoring and control of industrial process from the designated control station. The cost investment for implementing the SCADA system is expensive and is not in approach of small and medium scale industries these days. Developing the customized SCADA system helps to reduce the cost in software components and becomes more close approach to the small and medium scale industries. In this research we presented a SCADA software developed in C# environment and successfully tested in industrial process monitoring and control. The developed SCADA software is capable of remotely supervise, control and data monitoring facility and is also capable of data logging in the IoT server. This approach has been found to be efficient in both aspects, technically and economically.

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“…Similar to [19], Avhad et al [20] have proposed a form of open source automation system using Vijeo Citect SCADA software as the MTU, AtMEGA 2560 micro-controller as the RTU for sensor data collection, and ModBus protocol as the communication channel between the MTU and the RTU. In another development, Mononen et al [21] proposed a low-cost open source SCADA system comprising of sensor network for data collection, and a microprocessor for data processing and transmission via UDP Ethernet frame to a cloud environment.…”

Section: Literature Reviewmentioning

confidence: 99%

Low-Cost, Open Source IoT-Based SCADA System Design Using Thinger.IO and ESP32 Thing

2019

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Supervisory Control and Data Acquisition (SCADA) is a technology for monitoring and controlling distributed processes. SCADA provides real-time data exchange between a control/monitoring centre and field devices connected to the distributed processes. A SCADA system performs these functions using its four basic elements: Field Instrumentation Devices (FIDs) such as sensors and actuators which are connected to the distributed process plants being managed, Remote Terminal Units (RTUs) such as single board computers for receiving, processing and sending the remote data from the field instrumentation devices, Master Terminal Units (MTUs) for handling data processing and human machine interactions, and lastly SCADA Communication Channels for connecting the RTUs to the MTUs, and for parsing the acquired data. Generally, there are two classes of SCADA hardware and software; Proprietary (Commercial) and Open Source. In this paper, we present the design and implementation of a low-cost, Open Source SCADA system by using Thinger.IO local server IoT platform as the MTU and ESP32 Thing micro-controller as the RTU. SCADA architectures have evolved over the years from monolithic (stand-alone) through distributed and networked architectures to the latest Internet of Things (IoT) architecture. The SCADA system proposed in this work is based on the Internet of Things SCADA architecture which incorporates web services with the conventional (traditional) SCADA for a more robust supervisory control and monitoring. It comprises of analog Current and Voltage Sensors, the low-power ESP32 Thing micro-controller, a Raspberry Pi micro-controller, and a local Wi-Fi Router. In its implementation, the current and voltage sensors acquire the desired data from the process plant, the ESP32 micro-controller receives, processes and sends the acquired sensor data via a Wi-Fi network to the Thinger.IO local server IoT platform for data storage, real-time monitoring and remote control. The Thinger.IO server is locally hosted by the Raspberry Pi micro-controller, while the Wi-Fi network which forms the SCADA communication channel is created using the Wi-Fi Router. In order to test the proposed SCADA system solution, the designed hardware was set up to remotely monitor the Photovoltaic (PV) voltage, current, and power, as well as the storage battery voltage of a 260 W, 12 V Solar PV System. Some of the created Human Machine Interfaces (HMIs) on Thinger.IO Server where an operator can remotely monitor the data in the cloud, as well as initiate supervisory control activities if the acquired data are not in the expected range, using both a computer connected to the network, and Thinger.IO Mobile Apps are presented in the paper.2 of 24 plants and industrial processes both locally and remotely. The system involves the examination, collection, and processing of data in real time, as well as data logging for historical purposes. The architectural design of a standard SCADA system starts with Remote Terminal Units (RTUs), and/or Programmable Logic Controllers...

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Microcontroller based automation system using industry standard SCADA

Cited by 10 publications

References 6 publications

Design, automation and remote management of a water purification plant

Design, automation and remote management of a water purification plant

Design and Implementation of Cost Efficient SCADA System for Industrial Automation

Low-Cost, Open Source IoT-Based SCADA System Design Using Thinger.IO and ESP32 Thing

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