A catalytic membrane nano reactor (CMNR) with deep-permeation
nanocomposite structure (DPNS) has been fabricated by flowing synthesis
for methanol dehydrogenation to formaldehyde. In this structure, Cu/ZnO
nanoparticles are in situ immobilized in the pores of Ti membrane
substrate. The characterization by XRD, TGA, XPS, SEM and TEM indicates
that the Cu/ZnO nanoparticles with mean size 82 nm was successfully
embedded into the membrane pores, and well distributed along the
thickness direction of the membrane. In the methanol dehydrogenation
reaction, for one sheet of membrane setting up, the selectivity of
formaldehyde 98%, the catalyst turnover frequency (TOF) 183
mmol·h·g, the pressure drop 2.7
kPa with gas permeating the membrane have been measured, under reaction
temperature 360 ℃, the gas flux 8
m·m·h through
the membrane.