This study demonstrates the ability to fabricate lightweight, ductile but mechanically strong magnesium alloy (AZ91D) composites by introducing a small number of high crystalline multi-walled carbon nanotubes. It is demonstrated that 1 % of relatively short and straight carbon nanotubes distributed homogeneously on the outer surface of magnesium powders act as an effective reinforcing filler to prevent deformation, thereby contributing to the enhanced tensile strength of magnesium alloy composites (e.g., from 315 to 388 MPa).Keywords: Carbon nanotubes; Magnesium alloy; Powder processing; Mechanical property There has been strong recent interest in developing lightweight and high-strength materials to improve the energy-efficiency through the weight reduction of automobiles and aircrafts. For these purposes, magnesium alloys have attracted a lot of attention [1-3], as they have low density in its purest form, and in addition, they have been proved to have good mechanical properties through the incorporation of structural filler (e.g., silicon carbide whisker, aluminum and graphite particles, and carbon fibers) [4][5][6][7]. Within this context, the dimensionally nano-sized, mechanically strong, electrically and thermally conductive carbon nanotubes [8][9][10][11], considered to be the ideal reinforcing filler in various composite systems [12][13][14][15], have been incorporated into magnesium matrix [16][17][18][19]. Recently, Goh et al. [19] reported a simple way of preparing nanotube-reinforced magnesium composite by powder-powder mixing and subsequent hot extrusion processes. However, low enhancement (only 5 %), or even a decrease in, tensile strengths in nanotube-reinforced magnesium composites (see Table 3 in ref. 19) could be explained by the presence of aggregated carbon nanotubes within a magnesium matrix. To exploit carbon nanotubes fully as a mechanical reinforcing filler in a magnesium matrix, optimized fabrication processes including homogeneous dispersion of carbon nanotubes must be 1