It has been recognized that the fatigue life of a cyclically loaded engineering element containing a crack-like defect depends upon the growth rate of the defect from its original size to the critical one which causes the final fracture of the element under service loading [1]. In recent years, the fracture mechanics approach has been widely applied in predicting the fatigue life of engineering elements and the fatigue crack growth rate (FCGR) curve, in which the FCGR, i.e. da/dN, is presented as a function of the stress intensity factor range, AK (see Fig. 1), and is now commonly used as a measure for comparing the crack growth resistance of metals, as well as a part of engineering standard and design codes. Most test data reported in the literature for crack growth behavior of metals were obtained in the intermediate region, i.e. da/dN = 108 -10 ~ m/cycle, and were correlated through Paris' formula [2,3]: da ~v = C (~) "
(I)Though Paris' formula gives good fit to the test data in the intermediate rate region, it fails to so in the near-threshold region. It is well known that, however, the major part of the crack growth life of an engineering element is expended in the near-threshold fatigue crack growth because of the small size of the initial crack or defect [1,4]. The crack growth threshold AK,~ is an important factor governing the FCGR in the near-threshold region. Unfortunately, the experimental determination AK~ is rather difficult and expensive, although great efforts have been made to simplify the testing procedure. Therefore, an accurate expression for prediction of the FCGR both in the near-threshold and intermediate regions is very desirable for the structural damage tolerance design and the life prediction. In this paper a method for prediction of the FCGR in structural steels was tentatively proposed and checked by the test results. Based upon the modified static fracture model of the crack tip, Zheng and Hirt developed an expression for the FCGR in metals [5], da = B (AK -AK,h) 2 dN (2) Int Journ of Fracture 55 (1992)