Microstructure and Tribological Properties of Lubricating-Reinforcing Laser Cladding Composite Coating with the Ti2SC-Ti2Ni Mosaic Structure Phase

Abstract

Lubricating-reinforcing composite coatings were successfully prepared on Ti6Al4V using laser-clad Ti6Al4V/Ni60/Ni-MoS2 mixed powders with different Ni-MoS2 contents (25, 35, and 45 wt.%), and their microstructure and tribological properties were studied. The reinforcing phase TiC, Ti2Ni, and the lubricating phase Ti2SC were in situ precipitated while Ti2SC and Ti2Ni formed a mosaic coherent structure within the above three coatings. In the 25 and 45 wt.% Ni-MoS2 coatings, the microstructure distribution uniformity of the coatings was not effectively improved by the Ti2SC-Ti2Ni mosaic structure phase due to the lower or higher content of Ti2SC. In the 35 wt.% Ni-MoS2 coating, the forming quality of the coating was the best due to an appropriate amount of the uniformly distributed Ti2SC-Ti2Ni mosaic structure phase. Furthermore, the microhardness of the coatings gradually decreased as the amount of Ni-MoS2 increased. In the 35 wt.% Ni-MoS2 coating, due to the uniformly and diffusely distributed Ti2SC-Ti2Ni mosaic structure phase, the stable lubricating-reinforcing mosaic structure transfer composite films were formed during the progress of the friction and wear tests, which led to the optimal worn surface evenness and quality, the anti-friction and the wear resistance properties compared with the Ti6Al4V, 25 and 45 wt.% Ni-MoS2 coating.

Wear Behavior of Bronze vs. 100Cr6 Friction Pairs under Different Lubrication Conditions for Bearing Applications

“…The lubricant having noabrasive help lower friction in addition to energy expenditure, as well as lubricating the wear region, which immediately impacts the effectiveness of debris elimination procedures to avoid three-body abrasive behavior. This is because they have the ability to lubricate [41]. The ANOVA results are given in Table 7.…”