Thin
films of Ag nanowires (NWs) offer many advantages as transparent
electrodes for flexible electronics, but their applications are hindered
by issues including poor stability/durability of Ag NWs, high processing
temperatures, heterogeneity of surfaces, and lack of gas-barrier function.
This study reports novel mechanisms through which a conductive Hf:ZnO
(HZO) film by atomic layer deposition (ALD) can be integrated with
a sprayed Ag NWs film to address the issues of Ag NWs. First, the
ALD surface reactions can induce fusing of the Ag NWs into a connected
network without the need for a thermal sintering process. Second,
the ALD process can in situ functionalize the Ag NWs to yield defect-free
(in terms of blocking gas permeation) coverage of the ALD HZO over
the entire nanowire surfaces, which also enhances the ALD-induced
fusing of Ag NWs. The composite HZO/Ag NWs films exhibit low sheet
resistance (15 Ω sq–1), low water vapor transmission
rate (WVTR) (5.1 × 10–6 g m–2 day–1), high optical transmission (92%), excellent
flexibility (12.5 mm bending radius), high stability/durability (against
an extensive set of degradation modes and photolithographic patterning
processes), and low processing temperature (90 °C) and can be
used in perovskite solar cells to obtain high power conversion efficiency
(14.46%).