The most commonly used phase change materials (PCMs), like organic compounds and inorganic salts, were limited in application by their low thermal conductivity. Herein, for the first time, alumina-encapsulated metallic Snbased PCMs, named Sn@Al 2 O 3 , were successfully fabricated with tunable size (60−2000 nm) by a facile process from lowcost chemicals. The robust fabrication process consists of a surfactant-free solvothermal synthesis of SnO 2 spheres, boehmite treatment on SnO 2 spheres, calcination in the air, and the final hydrogen reduction to transform SnO 2 to metallic Sn, endowing the PCMs with high potential for mass production. The as-obtained Sn@Al 2 O 3 showed a core−shell structure, in which a main metallic Sn core located in the center covered with an Al 2 O 3 shell with small Sn nanoparticles distributed inside. The boehmite treatment, in which the penetration of aluminum species into SnO 2 spheres played an important role, was found to be responsible for the unique structure formation of final Sn@Al 2 O 3 . The understanding of structure formation mechanism gives the possibilities of a new facile way for the synthesis of metal nanoparticles and particle-distributed nanostructures. The obtained Sn@Al 2 O 3 particles not only have high PCM content (92.37 wt %) but also show a stable thermal behavior and morphology during 100 melt−freeze cycles in the air atmosphere. Furthermore, the low melting temperature of the PCM core, combined with high thermal conductivity of both core material (Sn, 66.8 W m −1 K −1 ) and shell material (Al 2 O 3 , 35 W m −1 K −1 ), makes Sn@Al 2 O 3 potentially suitable for rapid thermal energy storage in the range 100−300 °C.