Detailed modeling of the oxidation of n-butane
to maleic anhydride can help improve the process knowledge and facilitate
the development of optimization strategies. Unfortunately, none of
the kinetics published in the literature can satisfactorily describe
the formation of the most important byproducts: CO and CO2. Based on qualitative findings, we derived different kinetic approaches
(Eley–Rideal, Langmuir–Hinshelwood, and Mars and van
Krevelen). With a mathematical model of the used millistructured fixed-bed
laboratory reactor, these were adapted to the experimental results
over a wide range of industrially relevant operating conditions. A
comparison of the results suggests that the kinetics can be best described
with a redox approach, according to Mars and van Krevelen, derived
under the assumption of three different active sites. In this context,
the aforementioned description of CO/CO2 formation can
be significantly improved, even with a simplified reaction network.
The key is to include information on the role of the usually neglected
byproducts acetic and acrylic acid.