A structural flood detection system for real-time health monitoring in the hollow sub-sea
members of new offshore steel oilrigs is presented. Field-proven flood member detection
techniques, integrated within the concept of health monitoring, offer an alternative
to underwater nondestructive testing methods based on ultrasound and x-rays,
which have been used to detect the presence of seawater in these applications,
often with diverse or remote operating vehicles. The system employs a single
piezoelectric transducer which can be permanently attached to the inner wall
of every sub-sea structure and which is powered by a normally inert seawater
battery. Upon activation, the sensor transmits ultrasonic chirp or tone encoded
pulses, in the range of 21–42 kHz, to a monitoring receiver system at deck level for
decoding and identifying flooded members. Experiments have been carried out
using a jointed steel pipe structure, 7 m in length, 0.5 m in diameter and 16 mm in
thickness. This structure was flooded and completely immersed in seawater. Two
approaches to the system were considered during the investigation, depending on the
communication channel exploited; the former utilized guided waves, on the basis of
exploiting the steel structure as a wave-guide; the latter employed underwater
ultrasound, based on using the seawater as a propagation medium. Although severe
losses were encountered in both approaches, the system effectively identified the
signals above the background noise. This work forms the foundation for the future
development of a system that can be used with large, commercial offshore platforms.