Iron oxide coated sand (IOCS) as an adsorbent medium for removing hexavalent chromium (Cr(VI)) from industrial wastewater, as well as in permeable reactive barriers for remediation of Cr(VI) in aquifers is investigated in this study. An important feature was the use of a mathematical model for performance forecasting and process upscaling of IOCS fixed-bed adsorber systems for Cr(VI) removal. Another significance aspect was the elucidation of IOCS surface mechanisms and interactions responsible for Cr(VI) sorption and reduction to the less toxic Cr(III). The adsorption equilibrium and mass-transfer parameters for modeling were obtained from independent laboratory studies. Adsorber studies validated the predictive model and established the effectiveness of IOCS for Cr(VI) removal under different conditions. Model simulation studies demonstrated that adsorbent capacity, surface diffusion, and film transfer significantly influenced process dynamics. The study showed that IOCS can be used to remove Cr(VI) from contaminated waters, meeting the overall objectives of regulatory agencies. V C 2016 American Institute of Chemical Engineers AIChE J, 00: 000-000, 2016 Keywords: adsorption/liquid, diffusion (microporous), environmental engineering, mathematical modeling, mass transfer
IntroductionThe removal of toxic contaminants from the scarce potable water sources is a major concern for public and private utilities. Hexavalent chromium or Cr(VI) is one such toxic contaminant found globally in aquifers owing to anthropogenic activities; and hence effective, efficient and economical technologies are essential for its removal from contaminated waters and industrial wastewaters to protect public health. Such technologies include chemical redox followed by precipitation, ion exchange, adsorption, and reverse osmosis; and most of them have serious drawbacks, although adsorption appears the most promising and reliable.1 A major challenge is the choice of an ideal adsorbent that not only possesses high sorption capacities for target pollutants, but also has amenability to regeneration. Activated carbons with high BrunauerEmmett-Teller (BET) surface areas are efficient in sorption of toxic metals; nevertheless, regeneration of spent carbons involves high temperatures and excessive energies. Adsorbents such as peat and sawdust are effective in chromium removal, 2,3 but are not amenable to regeneration. These factors have provided the impetus to synthesis of new materials with better capacity and regenerability.Iron oxide coated sand (IOCS) has been used as an efficient, versatile and cost-effective adsorbent for toxic metal removal in water treatment applications. 4,5 Iron oxide surfaces are physically and chemically heterogeneous, and its characteristics change with time, particularly its porosity and specific surface area. It has sufficient mesopores and high levels of micropores to facilitate penetration and sorption of ions at high capacities. 6 The adsorbent can reduce metal-bound organic or inorganic complexes typically poorly...