Modeling and predicting for surface topography considering tool wear in milling process

Zhang, Chen; Guo, Song; Zhang, Haiyan; Zhou, Laishui

doi:10.1007/s00170-013-4989-7

Cited by 36 publications

(11 citation statements)

References 17 publications

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“…The results show that the random morphology has a great influence on the flow loss and therefore cannot be ignored. Zhang et al [18] proposed a milling topography simulation model considering tool wear. The experimental results of cutting under plane and cylindrical surfaces are in good agreement with the model prediction, which proves the correctness of the model.…”

Section: Appl Sci 2018 8 X For Peer Review 3 Of 18mentioning

confidence: 99%

Part Functionality Alterations Induced by Changes of Surface Integrity in Metal Milling Process: A Review

et al. 2018

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It has been proved that surface integrity alteration induced by machining process has a profound influence on the performance of a component. As a widely used processing technology, milling technology can process parts of different quality grades according to the processing conditions. The different cutting conditions will directly affect the surface state of the machined parts (surface texture, surface morphology, surface residual stress, etc.) and affect the final performance of the workpiece. Therefore, it is of great significance to reveal the mapping relationship between working conditions, surface integrity, and parts performance in milling process for the rational selection of cutting conditions. The effects of cutting parameters such as cutting speed, feed speed, cutting depth, and tool wear on the machined surface integrity during milling are emphatically reviewed. At the same time, the relationship between the machined surface integrity and the performance of parts is also revealed. Furthermore, problems that exist in the study of surface integrity and workpiece performance in milling process are pointed out and we also suggest that more research should be conducted in this area in future.

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Section: Appl Sci 2018 8 X For Peer Review 3 Of 18mentioning

confidence: 99%

Part Functionality Alterations Induced by Changes of Surface Integrity in Metal Milling Process: A Review

et al. 2018

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“…The rotation angle corresponding to position angle ϕ can be obtained by the method in Zhang et al [18]. Thus, the obtained parameters are substituted into the cutting trajectory Eq.…”

Section: The Generation Of Surface Topographymentioning

confidence: 99%

“…In our previous work, a model for the prediction of surface topography considering tool wear during the milling process was established based on the established cutting path equation, which can be transformed into equivalent polynomial equations and solved for discrete positions along the feed direction, and was suitable for surface topography modeling in three-axis milling operation [18].…”

Section: Introductionmentioning

confidence: 99%

Modeling and on-line simulation of surface topography considering tool wear in multi-axis milling process

Zhang

et al. 2014

Int J Adv Manuf Technol

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The understanding and prediction of the generated surface topography are very important in milling process. This paper presents a surface topography model and an on-line simulation method of surface topography considering tool wear in a multi-axis milling process. First, the cutting edge equation is established by dividing the cutting edge into a series of cutting edge elements considering tool wear influence and tilt angle of tool axis on each discrete cutting edge element, and an algorithm is proposed to determine the range of divided position angle. Then, the sculptured surface workpiece is divided into a series of elements along the feed direction with the same or less than discrete precision of cutting edge. The intersection points between the discrete cutting edge elements and the planes of both sides of each divided element on workpiece can be obtained based on the established cutting edge equation in the cutting process. The left cutting trajectory points on workpiece are got by reserving the points with the minimum coordinate value in the Z-axis direction under the same coordinate value in the X-axis and Yaxis direction among the intersection points and points on workpiece. Thus, surface topography model can be constructed based on the established cutting edge equation, the determined range of position angle, discrete cutting edge elements, and divided element on workpiece surface. Finally, an on-line simulation algorithm is proposed to simulate the generation process of surface topography in multi-axis milling operation. Experimental work and validation of the established model are performed on a five-axis milling center by using stainless steel 0Cr17Ni12Mo2 and cemented carbides milling cutter. The results about the topography generation of the constructed B-spline surface show that the predictions of the established surface topography model correlate well with the experimental results.

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“…An epoxy hybrid with in situ developed a three‐dimensional inorganic network structure by sol‐gel method displayed higher values of the thermal degradation activation energy than the epoxy resin , . Low melting glasses with O‐P‐O‐Si chain building segments were prepared from orthophosphoric or phenylphosphonic acid with chlorotrimethylsilane (CTMS) or methyltrichlorosilane, respectively, at elevated temperatures up to 200 °C , …”

Section: Introductionmentioning

confidence: 99%

Phosphorus and Silicon Containing Inorganic Polymer Poly(dimethylsilane H‐phosphonate): Synthesis and NMR Spectroscopic Characterization

et al. 2019

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In this paper we have demonstrated a new synthetic approach to a phosphorus and silicon containing inorganic polymer with a chain structure [-O-P(O)(H)-O-Si(CH 3 ) 2 -]. It has been obtained from dichlorodimethylsilane and dimethyl ester of H-phosphonic acid taken in excess via a catalyst and solvent free process, performed in two stages. The first one involved a dealkylation reaction, which was favored by the nucleophilic attack of the chlorine atoms from the silane derivative to the [a] Assoc. Scheme 1. Structure of the monomeric units of inorganic polymers: (I) polysiloxanes, (II) polysilanes, and (III) polyphosphazenes.

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Modeling and predicting for surface topography considering tool wear in milling process

Cited by 36 publications

References 17 publications

Part Functionality Alterations Induced by Changes of Surface Integrity in Metal Milling Process: A Review

Part Functionality Alterations Induced by Changes of Surface Integrity in Metal Milling Process: A Review

Modeling and on-line simulation of surface topography considering tool wear in multi-axis milling process

Phosphorus and Silicon Containing Inorganic Polymer Poly(dimethylsilane H‐phosphonate): Synthesis and NMR Spectroscopic Characterization

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