The focus of this paper is to investigate the result of cutting tool insert, the insert contains tungsten carbide and the cutting forces are involved along the implement insert throughout machining. After an exhaustive analysis with experimentation, the cutting parameters such as the victual and withal depth of cut for that utmost stress and then deformation are customarily apperceived. To procure that, AA6082T6 is machined at the dry condition with different cutting forces upon a knee milling machines utilizing single insert. The end milling insert (AXMT0903) has been employed in the milling and the cutting forces acting on an implement insert are quantified around the Kistler dynamometer. The insert can be designed and additionally analysed through CATIAV5 software and ANSYS11 software. The results procured with the assistance upon ANSYS software for stresses are assessed to analytical values upon stresses. Conclusively, the most efficacious cutting parameters such as the victual and depth of cut are known.