In surface-mined
oil sands operations, bitumen is extracted from
oil sand ore using a warm-water extraction process that produces bitumen
froth typically containing 60 wt % bitumen, 30 wt % water, and 10
wt % mineral solids. The bitumen froth is then cleaned in a froth
treatment process, in which the froth is diluted with solvent to enhance
the separation of bitumen from water and solids. In paraffinic solvent
froth treatment, light alkanes, such as pentane or hexane, are used
as solvent, leading to precipitation of some of the asphaltenes in
the bitumen. The precipitated asphaltenes form agglomerates with the
solids and water, and these agglomerates quickly settle, producing
very clean diluted bitumen. To precipitate the required amount of
asphaltenes, the solvent/bitumen ratio used in commercial operations
is typically high. In the present work, we investigated asphaltene
precipitation using other solvents, such as butane, neopentane, and
carbon dioxide, at different temperatures. It was found that the solvent/bitumen
mass ratio could be reduced significantly using these solvents or
combining them with a more commonly used solvent. The effect of the
solvent on asphaltene precipitation can be explained in terms of the
solubility parameters of the solvent. A general correlation was obtained
between the asphaltene content in the bitumen product and the solubility
parameters of the solvent.