Modeling and simulation of the advanced structured surfaces machined by specially patterned grinding wheels via the structuring grinding process

Monier, Amr; Guo, Bing; Zhao, Qingliang; Mahmoud, T. S.

doi:10.1007/s00170-021-08296-5

Cited by 12 publications

(3 citation statements)

References 27 publications

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“…In addition to evaluating grinding forces and roughness, grinding temperatures were also discussed. Monier et al [96] proposed a simulation approach for modeling textured wheels and their corresponding structured surfaces under a variety of operating situations. Regular and irregular geometries were studied, varying the spacing, angle, and dimension of the segments.…”

Section: Geng Et Al (2022) [98]mentioning

confidence: 99%

Texturing Methods of Abrasive Grinding Wheels: A Systematic Review

et al. 2022

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Creating textures on abrasive wheels is a strategy that allows a significant improvement in grinding operations. The reduction of the internal stresses in the workpiece and the temperature during the grinding operation generates an increase in the dimensional accuracy of the workpiece and a longer tool life. Textured abrasive wheels can be produced in many different ways. Depending on the processing method, the dimensional accuracy of the tool and its applicability is changed. Some methods can produce tools with three-dimensional grooves; there are also methods that are employed for the re-texturing of grooves after the grooved zone wears out. In the literature, the benefits of textured grinding wheels over traditional wheels have been extensively discussed. However, information on the particularities of texturing methods is still lacking. To clarify the advantages, limitations, and main advances regarding each of the groove production methods, the authors of this article carried out a systematic review. The objective of this work is to establish the factors that are affected by groove production methods and the technological advances in this area. The benefits and drawbacks of various grooving techniques are then reviewed, and potential study areas are indicated.

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Section: Geng Et Al (2022) [98]mentioning

confidence: 99%

Texturing Methods of Abrasive Grinding Wheels: A Systematic Review

et al. 2022

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“…A reverse effect was illustrated between the feed rate and the cutting speed on the size of surface structures. Recently, Monier et al [26] studied the ability to reshape structured wheels with specialized geometries for machining advanced structured surfaces using a grinding operation. Various regular and irregular geometries have been applied to structured wheels, and many advanced geometries of surface structures have been studied.…”

Section: Introductionmentioning

confidence: 99%

The effects of structured grinding wheel designed parameters on the geometries of ground structured surfaces

Monier

Guo

Zhao

et al. 2022

Int J Adv Manuf Technol

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“…An explanation of the error sources and methods for compensating them were provided. Recently, Monier et al 24 investigated the machining of microstructured surfaces of advanced geometries via grinding. Several microstructure designs were illustrated by reshaping the grinding wheel into different geometric shapes.…”

Section: Introductionmentioning

confidence: 99%

Effects of the grinding conditions on geometry of microstructured surfaces fabricated via designed precision grinding

Monier

Guo

Zhao

et al. 2022

Proceedings of the Institution of Mechanical Engineers, Part B:

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Precision grinding is a promising method for machining microstructured surfaces. Controlling microstructured surface geometries provides interesting insights into the optimisation of their usage based on the application fields. This requires an understanding of the effects of the factors influencing the grinding process. The effects of the designed process parameters on the geometries of microstructured surfaces machined using precision grinding is investigated herein. The investigated parameters include the velocity ratio between the workpiece feed rate and wheel cutting velocity, in addition to the grinding depth of cut. First, a mathematical model is developed to correlate the designed grinding parameters and the resultant geometry of the ground microstructured surfaces; furthermore, the geometrical parameters of the surface microstructures are defined. Subsequently, an algorithm and a simulation method are used to illustrate the change in the microstructure geometries with varying operating parameters. Subsequently, precision grinding experiments under various conditions are performed on the surfaces of TC4 titanium alloys for experimental investigations. The obtained microstructure geometries are analysed and compared with those predicted via simulation. The results confirmed the accuracy and ability of proposed strategy in designing and machining the microstructured surfaces with controlled geometry via precision grinding. Finally, the behaviour of the geometrical parameters of the microstructured surfaces based on the investigated operating parameters is discussed.

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Modeling and simulation of the advanced structured surfaces machined by specially patterned grinding wheels via the structuring grinding process

Cited by 12 publications

References 27 publications

Texturing Methods of Abrasive Grinding Wheels: A Systematic Review

Texturing Methods of Abrasive Grinding Wheels: A Systematic Review

The effects of structured grinding wheel designed parameters on the geometries of ground structured surfaces

Effects of the grinding conditions on geometry of microstructured surfaces fabricated via designed precision grinding

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