Modeling for mechanical response of CICC by hierarchical approach and ABAQUS simulation

Li, Yingxu; Wang, X.; Gao, Yuanwen; Zhou, Youhe

doi:10.1016/j.fusengdes.2013.06.002

Cited by 18 publications

(4 citation statements)

References 24 publications

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“…25,26 Explicit dynamics is widely used in the study of rope structures and is highly efficient in solving multiple contact problems between wires. 14,27,28 Among them, Li et al 28 mentioned that “In ABAQUS/Standard, convergence issues should be addressed when the implicit scheme is used. Therefore, ABAQUS/explicit, which adopts the dynamic explicit time integration scheme, is the preferred solver.” In the early stage of our research, the simplified rope model was used for static analysis, and relatively accurate results were obtained.…”

Section: Finite Element Simulation Analysis Of Braided Wire Rope Subjmentioning

confidence: 99%

Distributions of stress and deformation in a braided wire rope subjected to torsional loading

Song

Wang

Cui

et al. 2018

The Journal of Strain Analysis for Engineering Design

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Braided wire rope is vital for stringing conductors with tension in overhead transmission lines. Its structure and characteristics determine the safety and reliability of the stringing construction. Torque generated in this process can cause an uneven stress distribution, ultimately causing the wire rope to fail. This study analyzes distributions of stress and deformation in braided wire rope subjected to torsional loading. A geometric model for YS9-8 3 19 braided wire rope was established, and finite element analysis was performed on the model in different twisting directions. The simulation results show that the wires in the strands have the tendency to be screwed tightly and are in a stretched state when the lay direction of the strand coincides with its torsion direction. However, when the lay and torsion directions are opposite, the wires in the strands tend to unwind and are in a compressed state. At the same torsional angle, different torques can be generated at a particular cross-section along different twisting directions. This shows that braided wire rope has better anti-twist characteristics when twisted clockwise compared to when twisted anticlockwise. Finally, a torsion test was conducted on the braided wire rope. The results show that the change in the torque curve with respect to the torsional angle is in good agreement with the simulation results.

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Section: Finite Element Simulation Analysis Of Braided Wire Rope Subjmentioning

confidence: 99%

Distributions of stress and deformation in a braided wire rope subjected to torsional loading

Song

Wang

Cui

et al. 2018

The Journal of Strain Analysis for Engineering Design

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“…According to Equation (11), the total axial force of the outer wires in a strand F H = 1.78 × 10 5 N, the axial torque M H = 2.30 N•m, the axial force of the center wire F 2 = 5.09 × 10 3 N, and the axial torque M 2 = −1.70 × 10 −5 N•m. Then, the stress and the Von Mises stress of the wires in each layer of the strand can be solved by Equation (12), as listed in Table 8. The maximum stress of the 6 × K31WS + FC wire rope S max = 1794.98 MPa, while axial strain ε = 0.01.…”

Section: Analytical Analysis Of a 6 × K31ws + Fc Wire Ropementioning

confidence: 99%

“…Wang et al [11] established a geometric model for all kinds of wire ropes with round strands. Li et al [12] proposed a theoretical and numerical method for calculating the mechanical response of cables, and the effectiveness of the proposed method has been validated by comparisons with existing research. Meng et al [13] established a mathematical model of a wire rope under axial tensile and torsional loads, and they accurately calculated the contact deformation, contact pressure, and internal stress of the wire rope due to line contact using the semi-analytical method.…”

Section: Introductionmentioning

confidence: 99%

A Finite Element Model for a 6 × K31WS + FC Wire Rope and a Study on Its Mechanical Responses with or without Wire Breakage

Gai

Deng

et al. 2023

Applied Sciences

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The special spatial structure and the long-term harsh working environment make the transient response of wire rope complicated, so accurate assessment and prediction of its mechanical characteristics are of great significance to ensure the safe and stable operation of related equipment. In this paper, a method is proposed for the analysis of the mechanical characteristics of a 6 × K31WS + FC wire rope with or without wire breakage. Firstly, an accurate parametric geometric model of the wire rope is established based on the Frenet frame method, the material properties of the wire rope are acquired by experiments, and the finite element model of the wire rope is built. Then, a mechanical model of the wire rope is proposed to verify the validity of the finite element model. Finally, the influences of the number, distribution, and location of the broken wires on the mechanical characteristics of the wire rope are thoroughly analyzed. This work proposes a comprehensive framework that can quantitatively analyze the mechanical characteristics of the complex wire rope with or without wire breakage, which provides a practical method for its reliability and maintenance evaluation and has guiding significance for the shape design and structural optimization of the wire rope.

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“…According to linear superposition principle, one of the optimization objectives w (shaft deflection) is given by the summation of three single deflections: According to the Equations (11), it's seen that external incentives generated by loading and the internal dimension of shaft parts together determine the shaft deflection w. Furthermore, the independent variables in Equations (11) such as D (shaft diameter), L (shaft length) and D 2 (shaft sleeve length), commonly have certain effects on shaft sleeve slippage according to the conclusion that a big shaft deflection accelerates the sleeve slippage. In the view that nonlinear contact element involved in external incentives is hard to be controlled in experiment and applications [15], this work selects the dimensions of shaft components as the optimization control parameters, where the length and diameter of the shaft as well as the shaft sleeve length are selected as control parameters from Equations (11) as shown in Table 1. The selection of the level values for each control parameter depends on the experimental data from PingGao Technology.…”

Section: G 1 =Gsinθmentioning

confidence: 99%

Optimization of Shaft Sleeve Slippage in High-Voltage Circuit Breaker Operation Mechanism

Zhao¹,

Zhang²,

Wu³

et al. 2015

TOMEJ

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High-voltage circuit breakers are mechanical switching devices which connect and break current circuits (operating currents and fault currents) and carry the nominal current in closed position. As a result of multi-running, the shaft sleeve in operation mechanism could slip and even strip from the shaft at the hinge joint, which decreases the system reliability. In this work, investigations on the cause of sleeve slippage are proceeded, and the dimension parameters of shafting components where sleeve slippage occurs are optimized by incorporating a quasi-static mechanical model with Taguchi method. By developing and analyzing the mechanical model for the shaft sleeve slippage, it indicates that the sleeve slippage displacement has a same variation tendency with the shaft deflection. Theoretical equations are derived by using force analysis and superposition method to descript the analytic function of the shaft deflection. As the variables within the analytic function of the shaft deflection, the diameter and length of the shaft and the corresponding shaft sleeve length are selected as the control parameters in the optimization model. Moreover, several experiments are conducted by using the L18 (mixed orthogonal array) design method. Considering that the local mechanical characteristics such as sleeve strain are difficult to monitor via experimental method, an FEM simulation model is established to give the sleeve slippage displacement. Different levels of control parameters are introduced into the mechanical model and FEM simulation according to Taguchi method. The results from signal-to-noise (S/N) and ANOVA analysis (analysis of variance) reveal that shaft diameter is the most significant factor determining sleeve slippage in high-voltage circuit breaker operation mechanism, and that a larger diameter of shaft, a shorter shaft length and a longer sleeve length can reduce the sleeve slippage effectively. Meanwhile, the theoretical model is verified and enhanced by the FEM model.

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Modeling for mechanical response of CICC by hierarchical approach and ABAQUS simulation

Cited by 18 publications

References 24 publications

Distributions of stress and deformation in a braided wire rope subjected to torsional loading

Distributions of stress and deformation in a braided wire rope subjected to torsional loading

A Finite Element Model for a 6 × K31WS + FC Wire Rope and a Study on Its Mechanical Responses with or without Wire Breakage

Optimization of Shaft Sleeve Slippage in High-Voltage Circuit Breaker Operation Mechanism

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