Failure to manage and minimize lost circulation can greatly increase the cost of drilling and the risk of well abandonment. Many lost circulation remedial procedures are not working as planned because the locations of loss zones are incorrectly estimated. The lack of this critical piece of information prevents treatments from being applied directly to the points of losses and, thus, resulting in low efficiency and extended NPT (non-productive time). This paper presents an integrated method for identifying the locations of loss zones with continuous temperature measurement data enabled by drilling microchip technology. A transient thermal model in predicting the temperature profiles in the wellbore and formation during mud loss is developed as a forward calculation procedure of the loss zone mapping method. For a deep well with moderate to severe loss, there are significant changes in the mud circulating temperature profiles as mud loss persists. Certain characteristics of wellbore thermal behavior are evaluated and identified as good indicators of loss zones. Case studies are conducted to demonstrate the practical applications of the method in both onshore and offshore drilling applications. The results from these case studies are important in setting cement plugs, applying expandable tubular systems, and spotting LCM (lost circulation material) pills. Additional uses of this method include identifying highly permeable zones for reservoir or formation evaluation purposes. This method can be used as a routine monitoring process performed regularly without any interference of the drilling operations at the time.Key words: Lost circulation, thermal modeling, drilling microchip, locating loss zone.
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