Modelling of electromagnetic heating and mixing conditions in glass melt output equipment

Abstract

Purpose -The purpose of this paper is to investigate the outlet of a special glass melting system, which is used to control melt flow and modify flow pattern. Design/methodology/approach -Numerical calculations in ANSYS and ANSYS CFX were used to study electromagnetic, thermal, hydrodynamic and chemical mixing processes, results are validated by comparison with experimental data. Findings -Obtained results show that investigated approach can improve glass melt chemical homogeneity significantly -Lorentz force driven melt movement in conjunction with diffusion process ensures good mixing quality.Research limitations/implications -The mixing in glass melt is present only in azimuthal direction (in cylindrical coordinate system associated with outlet tube axis) but the radial homogenization is determined by diffusion only. Practical implications -The experiments in JSJ GmbH with soda lime glass were successful and showed mixing effect in output material, thus providing additional method for glass production. Originality/value -Although the electrical conductivity of glass is very low, the melt motion is generated by EM forces in this equipment, thus this approach is innovative in glass production technology where typical motion source is buoyancy or mechanical mixing.

Numerical simulation and verification of MHD-vortex

“…In their turn, MHD units offer flexibility in control of operating modes and allow automating many of the processes and improving performance output of melting and casting equipment. However, the research, optimization and design of MHD-processes currently involve certain difficulties (Geza et al, 2011). On the one hand, the possibilities to physically simulate these processes are considerably limited due to the high temperature and chemical aggressiveness of the majority of liquid metals.…”

Optimization of electroslag melting towards to titanium morphology improvement in combined Kroll process

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