Modified Drive Structure of a Knitting Machine

Abstract

This paper deals with the problematic of the drive system of small-diameter knitting machines (hereinafter “knitting machines”). An alternative design of a new drive system is presented that addresses the effective working position of selected operating elements, i.e., a cylinder, a dial, and a roller cutter. The design is protected by patent No. 303578, and the authors of this paper also authored the patent. For the description and simulation of the drive system, mathematical models have been elaborated of the existing and new drive system, which include an additional design of a more suitable stroke for the movement of the cylinder. The output of the simulations are the courses of kinematic quantities, torque, and electric current, elucidating the benefits of the new drive system. Based on the structure of the new drive system, a test device has been designed and manufactured to verify functionality and reliability. The new drive system consumes less energy, simplifies the machine frame and reduces noise emissions. The obtained results can help in researching the issue of knitting machine frames, and in addition, the new system brings new technological possibilities for knitting.

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“…These advancements have revolutionized the textile industry by enabling faster production, reducing errors, and facilitating the creation of intricate designs. 13 By employing a novel knitting machine, energy consumption was reduced by approximately 10%, equipment longevity was increased, and noise levels were lowered. Similarly, modifications were made to the needle bar mechanism of sewing machines to reduce vibration and noise.…”

Editorial for Special Issue “Advances in Computer-Aided Technology”

“…The main goal of the paper of authors Skrivanek et al is to present the effect of a change in the drive structure of a small-diameter knitting machine. The novelty of the work was a comprehensive comparison of the existing and modified drive structure with a description of the possible benefits in terms of dynamic behavior, overall simplification of the machine concept and expected savings in terms of electricity consumption [2]. The article by Mitalova et al describes the initial study and development in the field of machining one kind of composite material with natural reinforcement WPC with AWJ.…”