The sol–gel transition involves the transformation
of a
colloidal suspension into a system-spanning, interconnected gel. This
process is widely used to reinforce mechanically weakened porous artifacts,
such as sculptures but the impact of the restricted geometry (porous
network) on the gelation dynamics of the solution remains unclear.
Here, using fluorescent viscosity-sensitive molecular rotors, confocal
microscopy, and model pores, we visualize the local viscosity changes
at the microscale that accompany the sol–gel transition of
a methyltriethoxysilane solution into a gel network. We show that,
with evaporation of the solvent, a viscosity gradient develops near
the free surface, triggering the sol–gel transition inside
small pores near the surface. In homogeneous porous media, this leads
to skin formation, which reduces the evaporation rate. In heterogeneous
porous media, a gradient in gel density develops toward the heart
of the porous material, where the gel formation mainly occurs as capillary
bridges within smaller pores.