We present a microfluidic approach
that utilizes temperature-responsive
and biocompatible palm oil as the shell material in microcapsules
to simultaneously achieve hermetic sealing as well as on-demand temperature-triggered
release of the encapsulated actives. Unlike common paraffin waxes
(e.g., eicosane), microcapsule shells comprising palm oil do not form
pores or cracks during freezing and provide a hermetic seal, a nearly
perfect seal that separates the core containing the actives from the
surrounding environment over a prolonged period of time. This allows
effective isolation and protection of complex cargoes such as small
molecules with high diffusivity, strong acids, and cosmetic actives
including niacinamide. Moreover, the palm oil shell melts above the
defined melting temperature, allowing the on-demand release of the
encapsulated actives. Furthermore, palm oil is biocompatible, is edible,
and leaves a minimal footprint when used in personal care and cosmetic
products, offering new perspectives in the design of microcapsules
for cosmetic applications.