One aspect of the
research on mesocrystals nowadays focuses on
applications, whereby such applications demand mesocrystals with a
tunable size. To achieve this task, more effort needs to be undertaken
to understand how mesocrystals form, which parameters influence mesocrystal
formation, and which kind of structure results from the nanoparticle
assembly. Within this communication, we demonstrate for faceted mesocrystals
assembled from iron oxide nanocubes stabilized by oleic acid that
the proper choice of crystallization conditions in the gas phase diffusion
setup is essential to achieve this task. The appropriate choice of
substrate, dispersion and destabilizing agents, additive, nanocrystal
concentration, crystallization kinetics, and duration allows growing
faceted iron oxide mesocrystals with sizes ranging from a few micrometers
up to almost a millimeter. By these findings supported by light and
scanning electron microscopy, we show that in this system, heterogeneous
nucleation is the predominant mechanism for mesocrystal formation
on a solid substrate. Additionally, other surfactants than oleic acid
can also act as molecular additives to support mesocrystal growth.
These findings should be transferable to tune the size and quality
of other self-assembled mesocrystals.