Composites were developed from two
industrial wastes: recycled
polypropylene (R) and fly ash (FA). Surface coating of fly ash (FA)
particles with palmitic acid (PA) in different wt % of 1, 2, 3, and
5 were done, and they were incorporated as filler in the R matrix
by melt mixing. X-ray diffraction analysis (XRD), mechanical characterization,
dynamic mechanical analysis (DMA), differential scanning calorimetry
(DSC), thermogravimetric analysis (TGA), and fracture surface analysis
were carried out with a scanning electron microscope (SEM) to establish
structure–property correlation. Crystallinity changed significantly,
resulting in improved properties in 1 wt % PA-coated FA/R (RFAPA1)
and 2 wt % PA-coated FA/R (RFAPA2) composites. Impact strength increased
by 132% in RFAPA1, and an increase in glass transition temperature
was observed in RFAPA1 and RFAPA2. RFAPA1 and RFAPA2 exhibited enhanced
thermal stability, and SEM revealed improved interfacial compatibility.
These results showed the possibility of using a renewable green chemical
like PA as a coupling agent in place of conventional expensive silane
coupling agents to develop sustainable value-added polymer composites
from environmentally hazardous waste materials.