Ordered synthesis of one-dimensional
nanostructures, such as carbon
nanotubes (CNTs), involves competition between the growth kinetics
of individual structures, their physical entanglement, and intermolecular
forces that cause coupling of structures in close proximity. Specifically,
CNT synthesis by chemical vapor deposition can directly produce films
and fibers by providing CNT growth sites in close proximity such that
the CNTs self-align into macroscopic assemblies. Because CNTs are
mechanically coupled during these processes, the question arises as
to whether or not mechanical forces intrinsic to the formation of
CNT ensembles influence the growth kinetics and quality of CNTs, as
can be expected from fundamental theories of mechanochemistry. Here,
we study how mechanical forces influence CNT growth by applying controlled
compression to CNT forests in situ; and relate the outcomes quantitatively
to the CNT morphology and lengthening rate. We find that applied forces
inhibit the self-organization of CNTs into a forest and accelerate
the termination of collective growth. By correlating in situ kinetics
measurements with spatial mapping of CNT orientation and density by
X-ray scattering, we find that the average growth rate of individual
CNTs is also mechanically modulated; specifically, a 100-fold increase
in force causes a 4-fold decrease in average CNT lengthening rate.
We attribute the slower growth kinetics to a stress-dependent increase
of 0.02–0.16 eV in the effective activation energy for CNT
growth. Via finite element modeling, we conclude that the force magnitudes
that cause remodeling of the growing CNT network are less than the
average strengths of adhesive contacts between CNTs. Last, we find
that CNT growth rate and orientation can respond dynamically to changes
in applied force, further demonstrating the mechanochemical nature
of CNT growth and suggesting new approaches to control CNT quality
and morphology in situ, with general application to other one-dimensional
nanostructures.