The sustainable production of critical
materials from natural sources
requires a paradigm shift away from currently used resource-intensive
processes. We report a single-step, laminar coflow method (LCM) that
leverages nonequilibrium conditions to selectively extract pure Mg(OH)2 from natural seawater. Conventional seawater-based Mg extraction
involves adding individual or a combination of precipitants to obtain
Mg(OH)2, but the coexistence of Ca2+ unavoidably
results in CaCO3 impurities requiring additional purification
steps. Here, we show that the nonequilibrium conditions in LCM achieved
using a microfluidics device and by simply coinjecting a NaOH solution
with seawater can result in improved selectivity for Mg(OH)2 unlike in a conventional bulk mixing method. The resulting precipitates
are characterized for composition, and the process yield and purity
are optimized through systematic variations of the reaction time and
the concentration of NaOH. This is the first demonstration of LCM
for selective separation, and as a one-step process that does not
rely on novel sorbents, membranes, or external stimuli, it is easy
to scale up. LCM has the potential to be broadly relevant to selective
separations from complex feed streams and diverse chemistries, enabling
more sustainable materials extraction and processing.