Inorganic coatings are widely used to protect concrete
structures
due to their high durability. However, improving the antipenetration
performance and bonding strength of these coatings remains a challenge.
This study aims to develop an inorganic coating with excellent performances
using high-carbonation reactivity γ-dicalcium silicate (γ-C2S) and delve into the underlying mechanisms. This γ-C2S coating exhibits an excellent bonding strength of 5.25 MPa
to the concrete substrate by absorbing CO2 and demonstrates
great durability, with a bonding strength retention of 90% after 28
days of irradiation. Compared to the noncoated concrete, the capillary
water absorption of the coated concrete has decreased by 58%, while
the contents of free and total chloride ions in the coated concrete
substrate have decreased by 68 and 60%, respectively. Furthermore,
the phase assembly and pore structure of the γ-C2S coating were investigated to understand the antipenetration and
bonding mechanism. A connecting section was revealed, which positively
impacts the bonding strength between the coating and the substrate.
This coating-to-substrate interface interaction was further explored
to elucidate the underlying mechanisms of the bonding performance
of the γ-C2S coating to the concrete substrate.