Tissue engineering strongly relies on the use of hydrogels
as highly
hydrated 3D matrices to support the maturation of laden cells. However,
because of the lack of microarchitecture and sufficient porosity,
common hydrogel systems do not provide physical cell-instructive guidance
cues and efficient transport of nutrients and oxygen to the inner
part of the construct. A controlled, organized cellular alignment
and resulting alignment of secreted ECM are hallmarks of muscle, tendons,
and nerves and play an important role in determining their functional
properties. Although several strategies to induce cellular alignment
have been investigated in 2D systems, the generation of cell-instructive
3D hydrogels remains a challenge. Here, we report on the development
of a simple and scalable method to efficiently generate highly macroporous
constructs featuring aligned guidance cues. A precross-linked bulk
hydrogel is pressed through a grid with variable opening sizes, thus
deconstructing it into an array of aligned, high aspect ratio microgels
(microstrands) with tunable diameter that are eventually stabilized
by a second photoclick cross-linking step. This method has been investigated
and optimized both in silico and in vitro, thereby leading to conditions with excellent viability and organized
cellular alignment. Finally, as proof of concept, the method has been
shown to direct aligned muscle tissue maturation. These findings demonstrate
the 3D physical guidance potential of our system, which can be used
for a variety of anisotropic tissues and applications.