The use of magnetic bearings in electrical drive systems enables very long lifetimes at highest speeds and the operation in high-purity or vacuum environments. The machine prototype presented in this paper overcomes several limitations of previously presented high-speed magnetically levitated electrical drive systems. The design features linear bearing characteristics, which enables applying linear state feedback control without linearization of bearing actuators. A multivariable rotor position control scheme is proposed and implemented on a signal processor. The implemented Kalman filter and the linear state feedback controller proved to perform well in practice, stabilizing the system over the design speed range of the machine with a single set of controller parameters. Closed-loop system transfer function measurements verify the presented system modeling and controller performance. Measurements of the machine spinning at 500 000 r/min verify the functionality of the overall system. To the authors' knowledge, this is the highest speed achieved by magnetically levitated electrical drive systems so far.
Index Terms-Active magnetic bearing (AMB), high-speed magnetic bearing, Kalman filter, linear quadratic Gaussian (LQG), linear quadratic regulator (LQR), state feedback control, vacuum.1 The alternative term bearingless can be found in the literature. However, even though self-bearing/bearingless machines use a common magnetic circuit for bearing force and drive torque generation, some designs feature dedicated bearing windings. Therefore, the term bearingless might be misleading. Thus, the term self-bearing is used throughout this paper.
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