Guerbet alcohols, a class of β-branched
terminal alcohols,
find widespread application because of their low melting points and
excellent fluidity. Because of the limitations in the activity and
selectivity of existing Guerbet catalysts, Guerbet alcohols are not
currently produced via the Guerbet reaction but via hydroformylation
of oil-derived alkenes followed by aldol condensation. In pursuit
of a one-step synthesis of Guerbet alcohols from simple linear alcohol
precursors, we show that MOF-derived RuCo alloys achieve over a million
turnovers in the Guerbet reaction of 1-propanol, 1-butanol, and 1-pentanol.
The active catalyst is formed in situ from ruthenium-impregnated metal–organic
framework MFU-1. XPS and XAS studies indicate that the precatalyst
is composed of Ru precursor trapped inside the MOF pores with no change
in the oxidation state or coordination environment of Ru upon MOF
incorporation. The significantly higher reactivity of Ru-impregnated
MOF versus a physical mixture of Ru precursor and MOF suggests that
the MOF plays an important role in templating the formation of the
active catalyst and/or its stabilization. XPS reveals partial reduction
of both ruthenium and MOF-derived cobalt under the Guerbet reaction
conditions, and TEM/EDX imaging shows that Ru is decorated on the
edges of dense nanoparticles, as well as thin nanoplates of CoO
x
. The use of ethanol rather than higher alcohols
as a substrate results in lower turnover frequencies, and RuCo recovered
from ethanol upgrading lacks nanostructures with plate-like morphology
and does not exhibit Ru-enrichment on the surface and edge sites.
Notably, 1H and 31P NMR studies show that through
use of K3PO4 as a base promoter in the RuCo-catalyzed
alcohol upgrading, the formation of carboxylate salts, a common side
product in the Guerbet reaction, was effectively eliminated.