Formation damage caused by reservoir drill-in fluids or completion fluids could be minimize by microemulsion fluid system in an average reservoir temperature. However, in deep drilling wells the formation temperature can reach up to 380 °F, which requires a new design that can tolerate this level of temperature with minimum formation damage.
This paper presents an engineering approach on overcoming the formation damage in ultra-high temperature reservoirs. The new microemulsion fluid design contains a low organic acid concertation, and a surfactant blend that can stand for high temperature formation. The surfactant blend has a high capability of removing the filter cake residues and water wets all solids surfaces. Extensive laboratory work conducted to demonstrate this approach by studying the properties of the new fluid design on both drill in fluids and oil-based muds with high and low gravity solids through filter cake removal efficiency test and multi – stage back flow test.
For both fluids type, drill in fluid and oil-based mud with high and low gravity solids, results showed more than 60% filter cake removal efficiency and 83% improvement in return to flow value for OBM with high gravity solids and more the 90% filter cake removal efficiency and 96% improvement in return to flow value for drill in fluid when using the new surfactant in comparison with current used surfactant. The organic acid in the microemulsion blend removes the formation bridging solids, while the high gravity solids are dispersed and mobilized when circulated. This blend shows a high capability of removing the filter cake residues and water-wetting solid surfaces, which leads to reduce the near wellbore damage and increase well productivity in both oil and gas production formation.
The new microemulsion solution has an ultra-low interfacial tension property that helps with the diffusion of the project into the rock matrix and lead to solubilizing the oil in the filter cake emulsion while converting the solids and surfaces in a water-wet state.