Core–shell
materials are designed to bring synergy of two
materials. We describe a greener approach for fabrication of fly ash
(FA)-based cool pigment having core–shell morphology, viz.,
FA as core and multilayers of nano-TiO2 as shellintroducing
high reflectivity in the near infrared region. Core–shell structure
was prepared in an aqueous medium under sonication without use of
organic solvent or surfactant. Dispersion of FA in aqueous medium
is achieved by activating the surface of FA while increasing its surface
roughness. High zeta potential (−42.7 mV) of FA, coupled with
ultrasonication, helps in achieving better suspension of FA. Well-separated
FA particles act as nuclei for the seeding of nano-TiO2, resulting in uniform shell formation as seen in scanning electron
microscopy and transmission electron microscopy studies. A significant
improvement in reflectivity is evident by its high solar reflective
index of 94%. Thermal diffusivity of a 123 ± 5 μm thick
cool coating indicate a temperature difference of 10 ± 0.5 °C
on the front and back side of a mild steel panel. Significant use
of a waste material in making a value-added product by adopting a
green approach coupled with enhancing weight content of pigment in
coating formulation is an attempt toward achieving sustainable material
for energy conservation.